Beschreibung
- Kürzere Produktwechselzeiten
- Reduzierter Ausschuss
- Kürzere Stillstandszeiten
Das Red-E-Set System ist die perfekte, kostengünstige Lösung zur Substratunterstützung für Schablonendrucker, Dosierautomaten oder Bestückungsautomaten.
Voneinander unabhängige, federunterstützte Pins werden entsprechend der Topographie der Leiterplattenunterseite in der jeweiligen Höhe verriegelt und sorgen so für eine gleichmäßige Unterstützung der Platine. Die Pins sind ESD-sicher und abriebfest. Einzelne Module können beliebig kombiniert werden und sind in unterschiedlichen Längen und Basishöhen sowie Dichte der Pinanordnung verfügbar. Neben der rein mechanischen Version zum Verriegeln ist eine automatische, elektrisch betätigte Ausführung erhältlich.
Ergebnisse aus der Fertigungspraxis zeigen eine drastische Reduzierung von Fehldrucken, Bestückungsfehlern und damit Lötfehlern bis zu 60% und eine erhebliche Verkürzung von Produktwechselzeiten.
Technische Daten
Unit | ULP - Ultra Low Profile | LP - Low Profile | HP - High Profile | XL - Extra Long | HD - High Density | AS - Autoset | GO! |
PWB Thickness | Same as machine | Same as machine | Same as machine | Same as machine | Same as machine | Same as machine | Same as machine |
Minimum PWB Size | Length - machine dependent Width - 33.5mm (1.32") |
Length - machine dependent Width - 33.5mm (1.32") |
Length - machine dependent Width - 33.5mm (1.32") |
Length - machine dependent Width - 33.5mm (1.32") |
Length - machine dependent Width - 33.5mm (1.32") |
Length - machine dependent Width - 33.5mm (1.32") |
Length - machine dependent Width - 33.5mm (1.32") |
Maximum PWB Size | Length - 584mm (23") Width - machine dependent |
Length - 584mm (23") Width - machine dependent |
Length - 584mm (23") Width - machine dependent |
Length - machine dependent Width - machine dependent |
Length - 419mm (16.5") Width - machine dependent |
Length - 419mm (16.5") Width - machine dependent |
Length - Unlimited Width - machine dependent |
Module Dimensions |
L - Varied to 609mm (24") | L - Varied to 609mm (24") | L - Varied to 609mm (24") | L - 609mm (24") and up | L - Varied to 457mm (18") | L - Varied to 609mm (24") | L - Unlimited |
W - 33.5mm (1.32") | W - 33.5mm (1.32") | W - 33.5mm (1.32") | W - 33.5mm (1.32") | W - 33.5mm (1.32") | W - 33.5mm (1.32") | W - 33.5mm (1.32") | |
H incl. pins - 23.3mm (.917") | H incl. pins - 33.04mm (1.30") | H incl. pins - 44.65mm (1.76") | H incl. pins - see ULP, LP, HP | H incl. pins - see ULP, LP, HP | H incl. pins - see ULP, LP, HP | H incl. pins - 32mm (1.26") | |
H excl. pins - 16.66mm (.656") | H excl. pins - 22.1mm (.870") | H excl. pins - 28.6mm (1.13") | H excl. pins - see ULP, LP, HP | H excl. pins - see ULP, LP, HP | H excl. pins - see ULP, LP, HP | H excl. pins - 20.1mm (.793") | |
Maximum Module Count | Machine dependent | Machine dependent | Machine dependent | Machine dependent | Machine dependent | Machine dependent | Machine dependent |
Max Pin Count/Module | Varies with length. 3 rows, staggered spacing |
Varies with length. 3 rows, staggered spacing |
Varies with length. 3 rows, staggered spacing |
Varies with length. 3 rows, staggered spacing |
Varies with length. 3 rows, matrix spacing |
Varies with length. 3 rows, staggered spacing |
Varies with length. 3 rows, staggered spacing |
Pin Spacing | Staggered 12.5mm (.500") X 18mm (.720") |
Staggered 12.5mm (.500") X 18mm (.720") |
Staggered 12.5mm (.500") X 18mm (.720") |
Staggered 12.5mm (.500") X 18mm (.720") |
Matrix spacing 8.5mm (.335") X 9.5mm (.375") |
Staggered 12.5mm (.500") X 18mm (.720") |
Staggered 12.5mm (.500") X 18mm (.720") |
Pin Length - Below Board Clearance |
6.6mm (.261") | 10.95mm (.431") | 16mm (.633") | See ULP, LP, HP | See ULP, LP, HP | See ULP, LP, HP | 11.43mm (.450") |
Pin Diameter | 3.5mm (.140") | 3.5mm (.140") | 3.5mm (.140") | 3.5mm (.140") | 3.5mm (.140") | 3.5mm (.140") | 3.5mm (.140") |
Pin Force | .16 grams per inch travel | .16 grams per inch travel | .16 grams per inch travel | Varies with firmness | .16 grams per inch travel | .16 grams per inch travel | Varies with firmness |
Pin/Component Contact | Yes | Yes | Yes | Yes | Yes | Yes | Yes |
Activation Method | Pin/Spring Force | Pin/Spring Force | Pin/Spring Force | Spring or Polyurethane | Pin/Spring Force | Pin/Spring Force | Polyurethane |
Mounting Method | Magnetic, Screw down, QuickSet, Press fit pin |
Magnetic, Screw down, QuickSet, Press fit pin |
Magnetic, Screw down, QuickSet, Press fit pin |
Magnetic, Screw down, QuickSet, Press fit pin |
Magnetic, Screw down, QuickSet, Press fit pin |
Magnetic, Screw down, QuickSet, Press fit pin |
Magnetic, Screw down, QuickSet, Press fit pin |
Average Setup Time | Under 3 minutes | Under 3 minutes | Under 3 minutes | Automated | Under 3 minutes | Fixed and Reset Modes | No setup time |
Custom Sizes Available | Yes | Yes | Yes | Yes | Yes | Yes | Yes |
Locking Method | Manual lock or Motorized | Manual lock or Motorized | Manual lock or Motorized | Manual lock or Non locking | Manual lock or Motorized | Motorized | No lock |